Industrial Technology

Air Compressor Repairs and Maintenance Schedule

It’s incredibly essential to select the right piece of gear for the business of yours, whatever device it’s you need or perhaps whatever the customer ‘s challenges are actually, it is a decision which has to be done with care. Many auto repair facilities want to create the correct decision in this specific place.

An air compressor is the center of any compressed air system. In case you cannot pay for a breakdown of the air phone then you must establish a good compressor maintenance and fixing schedule to make sure it is operating right all the time. Below are 4 steps that are easy for highly effective air compressor mending and maintenance routine.

Air Compressor Repairs and Maintenance: The Steps

First

To start, you must learn that preventive compressor maintenance routine is a lot better than repairing a broken down air compressor. Thus, it is important to establish the maintenance schedule depending on the working hours of your air compressor. Monitor your compressor for a week and compute exactly how many hours it did deliver the results. This can enable you to carry out the proper wind compressor maintenance routine.

Second

The second step of yours is applying the main maintenance things to your compressor on intervals that are short. Maintaining the air consumption as clean as they can, changing the compression engine oil, cleansing the gas tank, bleeding the condensation regulators and tightening up the bolts as well as nuts of your compressor can help keep the potential of your compressor and extending its functioning life.

Third

The 3rd step is clearly bonded to the 2nd stage as you must check out your blowing wind compressor manual to discover the maximum replacement as well as compressor maintenance routine. Smartly combine between the maximum intervals of upkeep and between the uses of your blowing wind compressor. For instance, in case you work with your compressor heavily next, it’s far better to shorten the intervals and in case you make use of it occasionally then it’s a lot more economical to also extend the intervals a bit.

machiner repairs

Fourth

The 4th move is important since it is your very first defense line against breaking down. You need to monitor the functionality of the wind compressor as well as schedule an emergency maintenance in case you think it is not functioning effectively.

Finally, your air compressor repairs and upkeep routine must be updated frequently, and it is important to think about the era of the compressor when establishing its upkeep timetable and routine.

When considering buying an air compressor for the auto repair facility you will find several key areas you need to take into mind. You would like to look at just how dependable the machine is. Is your model one which requires repair instantly? What is the typical shelf life of a machine?

Additionally, you need to look at it as strength. What capacity will the unit handle? What volume do you want the printer to handle? Does it have the correct amount of horsepower for the customer’s requirements?

What are Commercial Touchscreens?

touch screensTouch screens are the interactive and evolved type of digital signage. These are the types of displays that could be interrelated with a simple touch of your finger. From our phones to touch screen booths at restaurants, we cannot deny that touch screens have indeed taken over. Almost everywhere we go at this present time, we can see that this technology has changed how people perform tasks.

Commercial Touchscreens: How Do they Work?

The touch screen technology comes in two types. They are the PCAP and Infrared. The first one is PCAP and this is a widely used type of touch screen in the market today. It comes with a quick response time, great accuracy, and the displays could work with an edge to edge glasses on display like PCAP touch screens that are wall mounted. In addition, PCAP functions by setting a sensor grid that is between a layer of LCD panel and coating of cover glass. This means that whenever a finger touches the glass, the grid could detect the coordinate of its touch point.

The next one is the infrared touch screen. These are older, but are a more durable type of touch screen. This type functions by forming sensors and a grid of entrenched LED lights to the bezel of its display. The moment that the grid gets broken by a pointer or finger, a touch point will be detected. This type is also renowned for being budget-friendly and durable.

Why Should You Use Touch Screens?

It has been so amazing how commercial touch screens have changed the face of technology in today’s time. When you decide to use such technology, it is important to know the type that you need and how it is designed. A commercial touch screen is built to be specifically used for public applications, and would have detailed features for their respective environments.

For instance, such a type of touch screen comes with a dual-operating system that is joined to the display with Android and Windows. This could even be utilized as a touch monitor when it is connected to an exterior media player.

With it, it offers maximum flexibility to integrators. An interactive PC or a table is intended for personal use. They have controls and external buttons that allow them to be primed for abuse as soon as they are exposed to commercial settings. Because a screen could run touch screen applications, it does not necessarily mean that it is fit for commercial use.

Touch Screen Content: How to Create One?

The making of a touch screen content has become one of the biggest barriers to the growth of touch screens in the market way back before. But at present, there are now various viable ways where integrators and users could generate content for their touch screens. From ordering modified applications, building purpose-built websites, to making use of PowerPoint displays, there are so many ways to acquire content for touch screens.

Indeed, the world has greatly changed because of new technologies and one of those that are constantly making things better.

What is a Samson Plasma Table?

You might need to know more about Samson plasma tables if you are going to work on a particular fabrication project. Plasma tables are considered as robotic tables, they incorporate the use of a CNC plasma cutter which is usually held by the hand.

Plasma cutting tables are a ubiquitous tool in every major machining shop in the country. They usually come with a wide variety of offered usable and functional features, besides they are easy to maintain also. So, what are some of the usual features being looked for by machining/fabricating shops?

  • Gears and variable speed which allow users to always carry out an accurate motion, regardless of the direction. 
  • Rigid but lightweight parts – this substantially machinists variable cutting speeds, each with precision cutting at every speed option.
  • Integrates height capabilities where its tip is not likely going to hang up, taking away in the process the need for human interaction.

With respect to the plasma cutting table brand you have, your plasma cutting machine’s capabilities can be determined. It is normal for plasma cutting tables to come in a 4 ft x ft cutting area. You can use here sheets of materials that have 4×8 ft or 4×10 ft dimensions. As for the machine itself, it is capable of cutting images to a maximum of 20 feet long.

In order to operate a plasma cutting table, there have to be 3 amp electrical services available. The sheer table alone would weigh around 300 pounds. Its dimensions would be 64 inches wide with a depth of 60 inches. The height would usually come by 90 inches. Accuracy-wise for this kind of material cutting tool, industry experts are asserting that it is exceptional in its own right, way better when compared to the work of a plasma torch alone.

Faithful users of Samson plasma table enjoy the use of 10ft x 5ft material sheets, which can come a little more than 1 inch in thickness. As for the cutting speed, it can reach a maximum of 1000 inches a minute. A system like this is best suited for mass production and for the benefit of large fabrication projects.

Every brand of plasma table comes with its very own dedicated application system to go with the cutting table. This computer application software is usually intended to work in complete harmony with a cutting table, to make it run.

All these components coming together as a whole unit, these systems are expected to work synergistically as one, taking your business to its next level of excellence by offering one of a kind capabilities which you can turn to the good advantage of your brand by being able to produce specialty parts.

When it comes to repetitive capabilities, Samson CNC plasma tables are second to none. One of the reasons why they are in high demand these days in the market can be attributed directly to their high precision cuts, each and every time. Opt to save the program for a future project and decide to use it at a later date.

You still have the assurance that your end product is still pretty much the same as what was previously produced. Needless to say, this state-of-the-art robotic technology and CNC concept fusing together to come up with a new milestone is no less indomitable and unbelievable.

Now, small and medium scale enterprises will have no reason to excuse themselves from increasing their level of productivity if they seriously want to, yet they can still veer away from high production costs and still minimize the production of waste materials.

The ability to optimize the use of materials by cutting out all the required elements from the exact same sheet will help a company enjoy a significant amount of savings in the end. Lowering production costs while ensuring that profits are high as possible is the way to go for good, profitable business and Samson plasma table can help you out on that.

best waterjet cutting process

How Does the Water Jet Cutting Process Work?

The working principle behind the water jet cutting process is very simple to understand. It takes inspiration from nature itself in how a waterfall could slowly over a long period of time cut through a hard rock below it, giving it form and shape. Water jet cutting machine manufacturers replicated this in their product offerings giving us a no less than state of the art material cutting tool like no other.

There is almost no limit to the applications of water jet cutting and the materials it can handle and cut. Since this material cutting method makes use of water jet technology, we qualify it as a highly efficient cold cutting process. The cutting power of high pressure water can be further intensified with the addition of abrasive materials, allowing it to cut an array of hard and tough materials in half the time.

Silky smooth and minimal kerfs, not to mention the non-workable cutting edges are a few of the reasons why the water jet cutting process has become the method of choice in many industries today.

waterjet cutter technology

Inspiration Behind Water Jet Cutting

As mentioned earlier, water-jet was inspired from nature, a simple functional principle. A fine, high-pressure jet of water is made to move at amazing warp speed and made to hit a particular surface of a workpiece. The action will induce material removal, allowing it to take the shape of your intended design and form.

In order to generate a jet of high pressure water, the system’s high-pressure pump will need to bring the water to certain pressure, of up to several thousand bar. Eventually, it will be directed to the cutting head.

With respect to the material that you want to cut, most especially for hard and extremely tough ones, you can combine your water with abrasive materials. As described above this measure will expedite your water jet cutting process and will cut your cutting time in half. Water will emerge from a jet nozzle opening with a diameter of 0.1 to 0.5 millimeter. The pressure of the water as well as the nozzle opening will determine the power or the intensity of the blasting capacity.

The water jet will separate the particles of the material near the surface inducing a stress-free and seamless cutting process without having to worry about the introduction of heat ingression into the material. With respect to the material’s level of thickness and the nature of the water jet, varying levels cutting depths and speeds can be achieved.

Water-Jet Cutting Advantages

  • Flexible cutting process
  • Cuts a wide range of substances and materials
  • High level of cutting precision
  • Minimal kerfs 
  • Smooth cut edges
  • No need to rework the cut edges
  • No material heat load
  • Environment-friendly method of cutting 
  • Complete absence of slag waste
  • Cutting water can be recycled

High Impacting Factors to the Quality of Cut of Water Jet Machine

There are some of the parameters that are likely to create a significant impact to waterjet cutter performance and its cutting quality. These influencing factors would include the following:

  • Nozzle opening diameter
  • Nozzle distance/proximity to the material surface
  • Pump pressure
  • Cutting head feed speed
  • Water jet machines generated cutting pressure